Reject Module: A Journey from Concept to Reality
Explore the critical role of the Reject Module in pharmaceutical production. Designed to integrate seamlessly with the Inspection Module, Hugger, and folder systems, this module is key to maintaining high precision and robust quality control across the production line.
In one valuable configuration, the Reject Module is placed immediately after the Hugger and before the pressing unit. This setup becomes especially useful when the Inspection Module detects continuous errors that trigger the folder feeder to stop. Activating the Reject Module in this scenario diverts remaining inserts, quickly clearing out the folder and preventing jams. This not only minimizes manual intervention but also streamlines recovery, boosting efficiency and reducing downtime.
Trace the Reject Module’s evolution from early conceptual integration within the inspection system to a refined, standalone prototype. This gallery showcases key stages of development—from initial renderings and mechanical design to close-up views of the pneumatic reject mechanism and final implementation. These images highlight the thought process and engineering precision that shaped the module into a reliable solution for maintaining quality control in pharmaceutical production.
Gallery 1: From Conceptualization to Prototyping
Gallery 2: Final Implementation — The Reject Module in Action
This gallery shows the Reject Module fully integrated on the line, from standalone views to final installation between the Hugger and pressing unit. Images include the module, collection tray, and operational setup, highlighting its role in removing defective inserts and maintaining smooth production.
Prototype Reject Module Demonstration
This video showcases early testing of the Reject Module, beginning with manual actuation and transitioning to pneumatic control. The belt-driven system ensures reliable diversion of defective inserts, preventing them from reaching the final stack.